Notes
Slide Show
Outline
1
 
2
Outline
  • Background of R & D in Water Mist
  • Research: issues and editorials
    • spray characteristics
    • extinguishing behavior
    • modeling
    • fire testing
3
R & D -  Water Mist Fire Protection Systems
  • 1987 to 2001
    • urgent need for new technology
    • economics right
    • fire science tools available
  • Outcome
    • advances in understanding
    • new technology for fire suppression systems available
    • new freedom to push fire suppression systems design to the limits (“designer sprays”)
4
 
5
 
6
 
7
 
8
 
9
Research - Comments
  • Spray characteristics
  • Extinguishment mysteries revealed
  • Computer modeling
  • Fire Testing


10
Spray Characteristics
  • Drop size distribution
  • Mass flow rate
  • Velocity
  • Directionality
11
Drop size distribution
  • “Water Mist” or “Fine Water Spray”
    • aerosol ~ 1 to 10 micron diameter
    • fog - mist  ~ 10 to 100 micron diameter
    • fine spray ~ 10 to 1000 micron diameter
    • sprinkler spray ~ 50 to 2000 micron diameter
  • The term “water mist” was chosen by a committee
  • “Water Mist”, defined by particle size, has 99 % of its volume in drops smaller than 1000 microns (1 mm) in diameter
  • Prefer “cumulative percent volume” presentation over single point values (eg. Sauter MD) or numerical counts
    • except computer modeling of sprays … ?
12
Drop size distribution
13
Relationships between drop size, nozzle discharge rate, design spacing, and power required for four commercial water mist nozzles.
14
Velocity & Directionality
15
Velocity & Directionality
16
 
17
 
18
 
19
Extinguishing Mechanisms
  • Oxygen depletion
  • Flame cooling
  • Radiation attenuation
  • Fuel wetting (class A combustibles)
  • Flammable vapor dilution
20
 
21
Implications
  • Above ~ 60 oC begin to see total-flooding effects
    • explains why large fires easier to extinguish than small fires
    • explains why cycled discharge accelerates extinguishment
    • explains why WM successful in machinery room Class B fires
    • explains why higher mist application rate may not equate to faster extinguishment
  • Water mist release on early fire detection is not necessarily a good design option
    • room is not hot enough to extinguish by total flooding
    • contradicts commonly held view


22
The “unextinguishable fire” …
23
Modeling
  • Why model ?
    • Confirm basic physics of suppression and extinguishment
    • Predict performance, optimize design parameters
    • Reduce the need for full-scale fire testing
  • Computer Models
    • Zone models
    • Numerical simulations (CFD)
    • Physical Scaling Laws


24
Zone Models
  • Back, G. G. (HAI); Wighus, R. (SINTEF), Vaari, J. (VTT)
    • Single zone, well-mixed, ventilation, quasi-steady state
    • percentage of spray evaporates & displaces oxygen; air is saturated; evaporation extracts heat energy; fire also consumes oxygen; accounts for vent size
    • Back predicts time to extinguishment, compartment temperatures as functions of compartment size, ventilation opening, and fire size
    • Back correlates with test data from Coast Guard machinery room tests

25
Field Models (Numerical Simulations)
  • Prasad, Patnaik, and Kailasanath. “Advanced Simulation Tool for Improved Damage Assessment 2) Water-Mist Suppression of Large Scale Compartment Fires.” NRL/MR/6410--00-8507, Naval Research Laboratory, Washington, DC, 2000.
  • Tieszen, and Lopez (Sandia). “Issues in Numerical Simulation of Fire Suppression.” Halon Options Technical Working Conference, Albuquerque, NM, 1999.
  • Hadjisophocleous, Cao, and Kim (NRCC). “Modeling the Interaction Between Fine Watersprays and a Fire Plume.”  Fourth International Conference on Advanced Computational Methods in Heat Transfer, Udine, Italy, 1996.
  • McGrath, et. al.  … (NIST)  Large-eddy simulation model ….


26
Numerical Modeling
  • Micro-scale
    • small diffusion flames by mono-disperse sprays (Prasad)
    • opposed-jet turbulent pre-mixed flames (Mesli; Abbud-Madrid)
    • this work advances numerical modeling and modeling of extinction mechanisms
  • Issues
    • over-simplification of spray characteristics
    • difficult to close the gap between micro-scale model  environments and complexity of full-scale fire



27
Numerical Modeling
  • Macro-scale (full-scale compartments)
    • NIST Large eddy model - may be adapted to water mist
    • commercial CFD platforms already useful for after-the-fact analysis
  • Issues
    • difficulty in realistic modeling of sprays
      • injection density =  0.20 gm/cm3  (real = 2 (10-6) gm/cm3)
      • injection velocity 1 m/s (real = 20 m/s)
      • 4-nozzle mist flow rate:  200 kg/s (= 12,000 L/min  !)
        (realistic 4 nozzle flow rate = 80 L/min)
    • need experimental data for validation
    • time intensive and costly


28
Physical Scaling Laws
  • VTEC project - University of Maryland
    • apply theoretical scaling laws (Heskestad’s)
    • scale fire size, heat release rate, flame height, plume velocity, spray characteristics
    • based on a standardized test scenario





29
Modeling
  • Current modeling efforts
    • contribute to analytical advances in numerical simulation
    •  single zone model produces useful macro-scale results
    • CFD work is difficult to validate
    • may not reflect observed differences in performance between manufacturers
  • Potential
    • still the best option to reduce reliance on full-scale testing
      • suggest CFD model of a standardized test protocol
30
Fire Testing
  • “Design” of water mist systems
    • NFPA 750 -  Design Objectives and Fire Test Protocols
    • design must be based on full-scale fire testing
    • based on a protocol for each specific application


31
Fire Testing
  • Fire Test Protocols
    • analyze hazard & generalize protection objectives
    • build mock-up: geometry, scale, ventilation
    • select representative fuel package, scenarios
    • set performance objectives (pass/fail criteria)
    • tests conducted by recognized laboratory (credibility)
    • confirm design criteria, write report
    • sell systems for applications similar to protocol
  • Consensus type (IMO MSC/Circ.668; FMRC)
  • Ad-hoc type (custom)


32
Consensus Test Protocols
  • Class B Liquid Fuels
    • Gas turbine enclosures
    • Special hazard spaces
    • Local application in machinery spaces
  • Class A Combustibles
    • Crews quarters, cabins and corridors
    • Light hazard public spaces
    • Public spaces, shops, storage areas
  • Ordinary Hazard Groups I and II
    • Limited Listings, limited ceiling heights
33
Consensus Test Protocols
  • Semi-conductor Wet Benches
    • Enclosed compartments, liquid fuels
  • Aircraft - passenger or cargo compartments
  • Telecom switch-gear
  • Computer / control rooms
  • Libraries - fixed shelving
  • Archives - mobile shelving
  • Heritage buildings
34
Can fire testing be eliminated?
  • Five commercial systems - all passed machinery space protocols
  • Five independent solutions to fire test protocol
    • flux densities varied  1.2 to 3.0 L/min/m2
    • volume concentrations 0.4 to 1.0 L/min/m3
  • Design parameters not consistent between manufacturers
    • criteria unique to each system
    • performance depends on specific nozzles
    • imposing one set of design criteria on all systems would not necessarily be conservative
35
IMO Machinery Space Protocol
  • #. Fire Scenario (must extinguish all fires in 15 min or less) Manuf 1       Manuf 2
    (min) (min)
  • 1 LP horizontal diesel spray… 2.2 12.6
  • 2 LP diesel spray on top of simulated engine centered 2.5 9.3
  • 3 LP concealed horizontal diesel spray fire… 3.0 14.9
  • 4 Combination worst spray fire from tests 1-3 and 2.6 10.0
  • 5 HP  horizontal diesel spray fire on top of the simulated engine 3.7 10.7
  • 6 LP low flow concealed horizontal diesel spray fire 5.0 11.1
  • 7 0.5 m2 heptane pool central under mock-up 12.4 13.8
  • 8 0.5 m2 10W30 lube oil pool central under mock-up 8.6 13.5
  • 9 0.1 m2 heptane pool on top of bilge plate 16.5 (fail) 15.0 (pass)
  • 10 Flowing heptane fire 0.25 kg/s from top of mock-up 3.5 12.8
  • 11 Class A fires wood crib in 2 m2 heptane pool fire 13.9 14.3
  • 12 A steel plate offset 20º to a heptane spray heated to 350ºC 5.0 12.6
  • 13 4 m2 diesel pool tray under mock-up 8.1 12.3


36
Fire Testing
  • Problems with test-based design
    • too few consensus protocols (serve largest markets only)


37
Fire Testing
  • Problems with test-based design
    • too few consensus protocols (serve largest markets only)
    • too many consensus protocols (duplication)
38
Fire Testing
  • Problems with test-based design
    • too few consensus protocols (serve largest markets only)
    • too many consensus protocols (duplication)
    • design criteria cannot be generalized, therefore we will never escape need for testing
39
Fire Testing
  • Problems with test-based design
    • too few consensus protocols (serve largest markets only)
    • too many consensus protocols (duplication)
    • design criteria cannot be generalized, therefore we will never escape need for testing
    • test protocol is a representation of an idealized scenario
      • (but criteria will be applied to anything vaguely similar)
40
Fire Testing
  • Problems with test-based design
    • too few consensus protocols (serve largest markets only)
    • too many consensus protocols (duplication)
    • design criteria cannot be generalized, therefore we will never escape need for testing
    • test protocol is a representation of an idealized scenario
      • (but criteria will be applied to anything vaguely similar)
    • passing the test becomes the target
    • safety margins not consistent (or known)
41
R & D -  Water Mist Fire Protection
  • Overlapping Domains
  • Different objectives
  • Complexity of the problem
42
After a decade of R & D in Water Mist ...
43