Substitutes for Halon 1211 in Streaming Applications


By Mark L. Robin, Hughes Associates, Inc.

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THE AUTHOR

Mark L. Robin
Hughes Associates, Inc.

Feature Article

During the past 30 years, the use of the clean fire suppression agent Halon 1211 in streaming applications has prevented the loss of human life, and Halon 1211 systems currently protect billions of dollars worth of equipment worldwide. However, because of its implication in the destruction of stratospheric ozone, the production of Halon 1211 was banned in developed countries commencing on January 1, 1994. As a result, intensive research efforts have been undertaken in the industrial, academic, and governmental sectors with the goal of developing substitutes for this valuable suppression agent.

The ideal Halon 1211 substitute, in addition to possessing the desirable characteristics of Halon 1211 itself, is required to have a much lessened environmental impact with regard to its potential for ozone depletion, and also with regard to its potential for contributing to global warming. Hence, one possible set of requirements for the ideal Halon 1211 substitute is as follows:

1. Highly efficient fire suppression
2. Clean extinguishment (no residue)
3. Zero ozone deletion potential (ODP)
4. Nonconducting
5. Storage stable
6. Non-toxic
7. Zero global warming potential (GWP)
8. Manufacturable at reasonable cost

To date no substitute has been found which satisfies all of the above requirements, although substitutes have been found which satisfy some of the above criteria.

SUBSTITUTES FOR HALON 1211

Table 1 lists those substitutes currently approved for use as streaming agents under the U.S. EPA Significant New Alternatives Policy (SNAP). Table 2 shows those substitutes approved for use as streaming agents under SNAP which are subject to narrowed use limits. Substitutes subject to narrowed use limits are acceptable for use only in certain applications, for example, in applications where other alternatives are not technically feasible due to performance or safety requirements. For details on the narrowed use limits for individual substitutes listed in Table 2, see the U.S. EPA website (http://www.epa.gov/ozone/snap/fire/lists/stream.html).


Table 1. Agents Acceptable Under SNAP as Substitutes for
Halon 1211 in Streaming Applications

Substitute Tradename Manufacturer Chemical Formula Approved for Residential Use? Contact Information
HCFC-123 FE-232 DuPont CF3CHCl2 NO http://www.dupont.com/
HCFC-124 FE-241 DuPont CF3CHFCl NO www.dupont.com/fire
HCFC Blend B Halotron I American Pacific Corp. 3 component blend based on HCFC-123 NO http://www.halotron-inc.com/
HCFC Blend C NAF P-III NAF Int'l/ Safety Hi-Tech 55% HCFC-123, 31% HFC-124, 10% HFC-134a, 4% D-limonene NO http://www.safetyhitech.com/
HCFC Blend D Blitz III NAF Int'l/Safety Hi-Tech HCFC-123 plus proprietary additive NO http://www.safetyhitech.com/
Gelled Halocarbon/ Dry Chemical Suspension Envirogel Powsus Halocarbon plus dry chemical plus gelling agent YES http://www.powsus.com/
Surfactant Blend A Cold Fire Firefreeze Worldwide, Inc. Mixture of organic surfactants and water YES http://www.firefreeze.com/
Carbon dioxide - - CO2 YES -
Water - - H2O YES -

Under current SNAP guidelines, hydrochlorofluorocarbons (HCFCs) cannot be employed in residential extinguishers, but are allowed in commercial, watercraft and aircraft use in portables.

Due to their non-zero ODP, HCFCs are currently scheduled for a production phase-out by 2030.

Under SNAP guidelines, perfluorocarbons (PFCs) are acceptable for nonresidential use only when other alternatives are not technically feasible.

It should be noted that not all of the agents listed in Tables 1 and 2 are clean agents. For example, water, foam, dry chemical and the gelled halocarbon/dry chemical suspension will leave a residue following extinguishment which must be cleaned up.

Two of the more popular Halon 1211 substitutes are Halotron® I and FE-36TM. These agents are suitable for typical streaming applications, including the protection of high-value assets such as computer rooms, process control rooms, laboratories and aircraft. Halotron® I, produced by American Pacific Corporation, is an HCFC-123 (CF3CHCl2) based mixture containing minor quantities of argon and carbon tetrafluoride (CF4). Halotron® I has been approved by the U.S.

Table 2. Agents Acceptable Under SNAP as Substitutes for
Halon 1211 in Streaming Applications Subject to Narrowed Use Limits
Substitute Tradename Manufacturer Chemical Formula Approved for Residential Use? Contact Information
Water Mist Systems Hi-Fog Marioff H2O YES http://www.hi-fog.com/
. Fire-Scope 2000 Securiplex H2O YES http://www.securiplex.com/
. - Yates Fire Protection H2O YES P.O. Box 9206, Hampton, VA 23670
Foam - - - YES -
Dry Chemical - - - YES -
HCFC Blend E NAF P-IV NAF Int'l/Safety Hi-Tech 90% HCFC-123
8% HFC-125
2% D-limonene
NO http://www.safetyhitech.com/
HFC-227ea FM-200 Great Lakes Chemical CF3CHFCF3 NO http://www.fm-200.com/
. FE-227 DuPont CF3CHFCF3 NO www.dupont.com/fire
HFC-236fa FE-36 DuPont CF3CH2CF3 NO www.dupont.com/fire
FIC-13I1 Triodide Ajay North America CF3I NO http://www.cf3i.com/
FC-5-1-14 CEA-614 3M C6F14 NO http://www.3m.com/
C6-Perfluoroketone Novec 1230 3M CF3CF2C(O)CF(CF3)2 NO http://www.3m.com/
Hydrofluoro-polyethers H-Galden HFPEs Solvay Solexis Hydrofluoro-polyethers NO http://www.solvayplastics.com/

Federal Aviation Administration (FAA) for airport fire fighting (on flight lines and at gates) and more than 50 U.S. airports employ 460-500 pound Halotron® I systems on their aircraft rescue and fire-fighting (ARFF) vehicles. Halotron I has been approved by the U.S. FAA for on-board use in a UL listed portable, and United States Coast Guard (USCG) approved portable units are available. Halotron® I units are available with UL ratings ranging from UL 1B:C portable units up to UL 10A 80B:C wheeled units.

FE-36TM, produced by DuPont, is the hydrofluorocarbon HFC-236fa (CF3CH2CF3). FE-36TM is a zero ODP replacement for Halon 1211 and has been approved by the U.S. FAA for on-board use in a UL listed portable. FE-36TM has also been approved for use auto racing applications. In the U.S., FE-36TM portable units are available with UL ratings ranging from UL 2B:C to UL 2A 10B:C. All UL listed FE-36TM portables are United States Coast Guard (USCG) approved. In Europe, EN3 listed units are available with 34B, 5A:55B and 8A:70B ratings.

Table 3 compares the extinguishing efficiencies of Halon 1211, Halotron® I and FE-36TM, and Table 4 compares the environmental and toxicological characteristics of the three agents. In Table 4 the NOAEL (no observed adverse effect level) is the highest concentration at which no adverse toxicological or physiological effect has been observed; the LOAEL (lowest observed adverse effect level) is the lowest concentration at which an adverse toxicological or physiological effect has been observed.

Table 3. Fire Suppression Efficiency: Halon 1211, Halotron® I and FE-36TM
UL Rating Kilograms of Agent Required for UL Rating
Halon 1211 Halotron I FE-36
2B:C 0.6 1.1 1.1
5B:C 1.1 2.3 2.2
1A 10B:C 4.1 5 4.3
2A 10B:C - 7 6
2A 40B:C 5.9 - -
4A 60B:C . 29.5 -
4A 80B:C 7.7 . .
10A 80B:C - 68 -
30A 240B:C 68 - -

Table 4. Comparison of Toxicological and Environmental Properties
Property Halon 1211 Halotron® I FE-36TM
ODP 3 0.014a 0
GWP (100 year integrated time horizon) 1300 CF3CHCl2 = 120
CF4 = 5700
Ar = 0
9400
Atmospheric Lifetime, years 11 CF3CHCl2 = 1.4
CF4 = 50,000
Ar = 0
220
NOAEL 0.5 1 10
LOAEL 1 2 15

RECENT ADDITIONS

The two most recent additions to the list of SNAP approved streaming agents are the H-Galden hydrofluoropolyethers (HFPEs), produced by Solvay Solexis, and the perfluorinated ketone agent NovecTM 1230, produced by 3M Corporation. The H-Galden HFPEs are low molecular weight linear fluorinated polyethers capped on both ends with hydrogen, and are characterized by zero ODP and low GWP.

NovecTM 1230 is the fluorinated ketone 1,1,1,2,2,4,5,5,5-Nonafluoro-4-(trifluoromethyl)-3-pentanone, marketed by 3M. NovecTM 1230 is rapidly decomposed by interaction with the ultraviolet radiation from the sun, and as a result, the atmospheric lifetime and GWP of the agent are low. 3M has reported an atmospheric lifetime of approximately five days, and a GWP of 1. NovecTM 1230 contains no bromine or chlorine, and hence it has an ozone depletion potential (ODP) of zero.

CONCLUSION

In response to the production ban on Halon 1211, numerous Halon 1211 substitutes have been developed and commercialized. With the advent of these new agents, businesses worldwide will continue to have the ability to protect critical equipment and irreplaceable items, despite the ban and inevitable disappearance of Halon 1211 from the marketplace.

IFP


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